Research and Development | Design Expertise and Support | Project Management
Quality | Customer Service | Tooling Capabilities | Interim Production Capabilities
High-Volume Production Capabilities | Assembly


Research and Development

  • Awarded several patents in design, assembly and EMI/RFI shielding
  • Specialization in the development of products and technologies
  • Fast turn-around on prototypes for design verification and testing


Design Expertise and Support

  • Full complement of tooling and product using state-of-the-art CAD software
  • 2D and 3D modeling and analysis
  • Computer-aided manufacturing for tool build assembly and optimization
  • Parametric design, tool-path simulation and NC programming from CAD files
  • Complete electronic data interchange with most CAD formats
  • Experience with a wide variety of material types and thickness


Project Management

  • Dedicated customer based team to support projects from concept, through prototype and high volume production
  • Co-engineered design and development solutions for shorter ramp up schedules


Quality

  • ISO 9001 Registered
  • Process, Tool, and Machine Capability Studies
  • Statistical Process Control (SPC)
  • Total Quality Management (TQM) Customer Service


Customer Service

  • Total Customer Support
  • EDI Order Processing
  • Forecast Management
  • Customer Order Maintenance


Tooling Capabilities

  • Computer-integrated tool making facilities
  • Seven automated and robotic wire EDM machines
  • Sophisticated horizontal machining centers and vertical milling machines
  • CNC grinding and jig boring


Interim Production Capabilities

  • Supports the Phased Progressive Die program to achieve customer's specific production goals
  • In-house secondary machining support
  • Chemical etching & laser cutting for specific part-configuration requirements
  • Ramp-up support into high-volume production


High-Volume Production Capabilities

  • Sophisticated precision, progressive stamping and forming capabilities
  • Production of highly complex and intricate components
  • Fully automated production, 24 hours/day, seven days/week
  • Inline degreasing, parts washing, labeling, plating, and packaging
  • Bruderer high-speed presses
  • AIDA in-line production processes

Assembly
 
  • Laser welding
  • Resistance welding
  • Mechanical assembly
  • Riveting
  • Adhesive bonding
  • Tape and reel packaging
  • Silk screening and labeling
  • Bar coding and print transfer
  • Painting
  • Plating
  • Degreasing
  • Packaging and warehousing

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